XtreMA HP-High Precision Torque Flange S

XtreMA HP-High Precision Torque Flange Series

The highly accurate measuring flange series for flexible use from 50 Nm to 10 kN·mStandard measurement ranges N.m : 50 Nm, 100 Nm, 200 Nm, 500 Nm, 1 kN·m, 2...

XtreMA HP-High Precision Torque Flange Series

The highly accurate measuring flange series for flexible use from 50 Nm to 10 kN·m
Standard measurement ranges N.m : 50 Nm, 100 Nm, 200 Nm, 500 Nm, 1 kN·m, 2 kN·m, 3 kN·m, 5 kN·m 10 kN·m

High precision Torque transducers as test bench measuring equipment for combustion engines, hybrid and electric drives

Precise torque measurement is a key factor in the development of combustion engines, hybrid and electric modules – especially on test benches for validation. As optimization potential becomes increasingly refined, high-resolution torque transducers are required to measure even the smallest increases in efficiency.

Product Details

The new XtreMA high precision TORQUE series offers an improved alternative to conventional torque flanges. It enables precise measurements under real test conditions – from idle to partial load to full load and across a wide operating temperature range.

Flexibility and easy integration into test benches

A key advantage of the new torque transducers is their high flexibility.
The optional hollow shaft design offers additional scope for coaxial drive concepts. This allows additional drive trains or cables to be routed inside the measuring flange – a decisive advantage for modern test benches.
Conclusion
The new XtreMA-HP high precision product series from MANNER sets new standards in torque measurement. These high precision torque transducers not only offer maximum accuracy, but also maximum flexibility for a wide range of test bench applications.

Highest precision and speed stability for demanding test bench applications

The XtreMA high precision torque transducers impress with their exceptional accuracy. The flange series is specified with accuracy class 0.05 as standard. In the extended version, accuracy class 0.01 is even available – ideal for high-precision measurement requirements.
Maximum speed stability for electric motor test benches
Extremely high speed stability is essential, especially for test benches in the field of electromobility. The innovative MANNER design meets this requirement with impressive speed stability of up to 32,000 rpm. This makes the torque transducers perfectly suited for high-speed applications.

Outstanding features of the XtreMA high precision torque transducers

• compact speed sensor ( pick-up )
• no enclosure necessary
• ranges of up to 10 mm
• hollow shaft design optional
• IP67 optional
• extended temperature range -40 to +180°C

XtreMA high-precision torque transducers set new standards in torque measurement and offer maximum precision for the development and validation of modern drive systems.

Modular composition of the measuring equipment – evaluation unit and pick-up

Particularly noteworthy is the flexible topology of torque acquisition with MANNER. The contactless, inductive sensor telemetry transmission technology guarantees maintenance-free operation.

Due to the simple tapping of the measuring signal by means of a simple, space-saving pick-up (no enclosure necessary) and a distance of up to 10 mm, uncritical operation is possible even with shaft vibration. The compact design of the evaluation unit with integrated pick-up makes handling particularly easy.

Optionally, the Pick Up can also be remotely connected to the evaluation unit via a cable connection.

A characteristic feature is that the extremely compact pick-up allows signal pickup even in cramped installation conditions (shaft protection). Of course, the pick-up can also be exposed to the extended environmental temperature range.

The possible distances between the antennas ensure that no damage to the measuring equipment can occur in the event of vibrations in the line. Handling on site is also considerably simplified, as there is no need for time-consuming mounting and alignment.

Depending on the version, the measurement data itself can be transferred to the data acquisition system either as a classic analogue signal (voltage, frequency or current output) or as a digital signal via an interface, e.g. Ethernet, EtherCAT, CAN, USB.

Documents

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HYGIENIC LOAD CELLS Compression Load Cell DLC (DLC-Ex) Detailed Information

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HYGIENIC LOAD CELLS Compression Load Cell CM125 (CM125-Ex) Detailed Information

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HYGIENIC LOAD CELLS Compression Load Cell CM150 (CM150-Ex) Detailed Information

NEW hygienic (aseptic) compression load cell types CM and CM-Ex with 150mm diameter in EHEDG compliant design. These robust digital compression load cells are available in capacities up to 50 tons and produced in electropolished stainless steel and hermetically sealed to IP68 for hygienic weighing installations, installations in tough environments and general process weighing. The load cells can be supplied with a hygienic base plate in AISI316. The compression load cell type CM-Ex can be used in ATEX (Ex) and IECEx applications (Zone 1, 2, 21 and 22).

HYGIENIC LOAD CELLS Beam Load Cell BL (BL-Ex) Detailed Information

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HYGIENIC LOAD CELLS Hygienic Single Point Load Cell SBL (SBL-Ex) Detailed Information

Compact digital beam load cell for single-use bag weighing, process weighing, force measurement, and general weighing in food, biopharmaceutical, and life science applications. This load cell is a shorter version of the BL beam load cell and is manufactured in stainless steel and laser welded (IP68).

HYGIENIC LOAD CELLS Compression Load Cell DMC125 (DMC125-Ex) Detailed Information

Capacitive load cells with integrated lift-off protection (patented) designed for large capacities such as process weighing in areas with seismic activity and outdoor silos. The robust digital load cells are made of stainless steel and hermetically sealed (IP68) for hygienic installations as well as installations in harsh environments and general process weighing. The load cells are also made in hygienic (aseptic) design according to EHEDG guidelines. Load cell type DMC-Ex can be used in ATEX (Ex) and IECEx applications (zones 1, 2, 21 and 22).

HYGIENIC LOAD CELLS Compression Load Cell DMC150 (DMC150-Ex) Detailed Information

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Fully digital OIML certified weighing indicator type 5024G with alibi memory and software for standard weighing applications. Digital signal processor for displaying and processing data from the Eilersen range of digital load cells. Durable capacitive touch keyboard.

SCALES Hygienic Scales Detailed Information

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SCALES ATEX EX-PROOF SCALES Detailed Information

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Solutions for Cleanroom Bioprocessing

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WEIGHING MODULES PROFINET Weighing Module 4X70A Detailed Information

ATEX and IECEx certified (zone 1, 2, 21, 22) PROFINET interface module for directly interfacing up to 4 digital ATEX / IECEx load cells via PROFINET. The interface module type 4X70A can also be used in non-ATEX installations.

WEIGHING MODULES EtherCAT Weighing Module 4X60A Detailed Information

ATEX and IECEx certified (zone 1, 2, 21, 22) EtherCAT interface module for directly interfacing up to 4 digital ATEX / IECEx load cells via EtherCAT. The interface module type 4X60A can also be used in non-ATEX installations.

WEIGHING MODULES Profibus DP Module 4X35A Detailed Information

ATEX and IECEx certified (zone 1, 2, 21, 22) Profibus DP interface module for directly interfacing up to 4 digital ATEX / IECEx load cells via Profibus DP. The interface module type 4X35A can also be used in non-ATEX installations.

WEIGHING MODULES EtherNet/IP module 4X50A Detailed Information

ATEX and IECEx certified (zone 1, 2, 21, 22) EtherNet/IP interface module for directly interfacing up to 4 digital ATEX / IECEx load cells. The interface module type 4X50A can also be used in non-ATEX installations.

WEIGHING MODULES Modbus TCP/IP Module 4X50A Detailed Information

ATEX and IECEx certified (zone 1, 2, 21, 22) Modbus TCP/IP interface module for directly interfacing up to 4 digital ATEX / IECEx load cells. The interface module type 4X50A can also be used in non-ATEX installations.

WEIGHING MODULES Analog Output Module 4X79A Detailed Information

Analog output weighing module featuring an LED display, 4-20mA or 0-10Vdc active analog output and digital EtherNet interface. The module also features 4 I/O for level alarms and remote zeroing. This module can directly connect to up to 4 digital load cells, and can be used for ATEX / IECEx and non-ATEX installations.

WEIGHING MODULES Serial Interface Module 4X40A Detailed Information

ATEX and IECEx certified (zone 1, 2, 21, 22) RS485 interface module for directly interfacing up to 4 digital ATEX / IECEx load cells via RS485. The interface module type 4X40A can also be used in non-ATEX installations.

WEIGHING MODULES DeviceNet Interface Module 4X37A Detailed Information

ATEX and IECEx certified (zone 1, 2, 21, 22) DeviceNet interface module for directly interfacing up to 4 digital ATEX / IECEx load cells via DeviceNet. The interface module type 4X37A can also be used in non-ATEX installations.

WEIGHING MODULES ATEX-Ex Power Supply type 4051A Detailed Information

ATEX and IECEx certified (zone 1, 2, 21, 22) power supply type 4051A used for supplying 4XXXA interface modules when used in ATEX / IECEx rated applications. The 4051A power supply and 4XXXA interface module must be installed in safe area i.e. outside the ATEX zone.

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OEM weighing module for interfacing up to 8 digital load cells to PLCs, PCs etc. The module offers serial RS485, Modbus TCP/IP and EtherNet IP interfaces. This weighing module is developed for OEM use and can be equipped with customized protocols. The module communicates weight, status and diagnostics for each individual load cell connected to the weighing module.

WEIGHING MODULES OEM Weighing Board 5008OEM Detailed Information

OEM weighing board for interfacing up to 8 digital load cells to PLCs, PCs etc. The board offers serial RS485, EtherNet and EtherNet IP interfaces. This weighing board is developed for OEM use and can be equipped with customized protocols. The board communicates weight, status and diagnostics for each individual load cell connected to the weighing board.

WEIGHING MODULES OEM Weighing Module 5016OEM Detailed Information

OEM weighing board for interfacing up to 16 digital load cells to PLCs, PCs etc. The board offers serial RS485, EtherNet, EtherNet IP and EtherCAT/PROFINET (pending) interfaces. This weighing board is developed for OEM use and can be equipped with customized protocols. The board communicates weight, status and diagnostics for each individual load cell connected to the weighing board.

EILERCAL MOBILE TANK WEIGHING and CALIBRATION SYSTEMS EilerCal Mobile Tank Weighing and Calibration Systems Detailed Information

Introducing the EilerCal™

As the original creator of the force tensioning system for calibration, Eilersen is now ready with a new and improved design. The new Eilersen EilerCal™ (patents pending) solution consist of a customized high quality hydraulic cylinder, a digital reference load cell measuring the applied force, and a weighing terminal with a display.

The New Standard in Calibration Technology
The EilerCal force transfer system is developed to remove the need for weights and/or water when calibrating all types of load cells. Using the EilerCal™, technicians are able to frequently perform quick calibrations of installed tanks - without tank entry and risk of contamination.

XtreMA HP-High Precision Torque Flange Series XtreMA HP-High Precision Torque Flange Series Detailed Information

XtreMAX-High Torque Measurement Flange Series XtreMAX-High Torque Measurement Flange Series Detailed Information

High Torque measuring flange series from 15 kN·m to 800 kN·m

XtreMAX – The torque flange series for power and efficiency increases in large engines, wind power, marine engines as well as gas turbines and much more

The central measured variable for determining the load signal is the torque in conjunction with the speed. For high nominal torques in the field of large engines, wind power, marine engines and gas turbines, the XtreMAX torque flange series offers an attractive and highly accurate measurement solution for power and efficiency increases, to realise compliance with norms as well as various other measurement tasks.

XtreMA HS High-Speed Torque Measurement Sytems XtreMA HS High-Speed Torque Measurement Sytems Detailed Information

- High Speed Torque measuring flange series from 0,1 kNm to 20 kNm

- Nominal maximum speed up to 40.000 rpm ( up to 65.000 rpm depends on size )

XtreMA MW-Torque Measurement Shafts XtreMA MW-Torque Measurement Shafts Detailed Information

- Torque measuring shaft ranges from 1 Nm to 500 Nm

- Standard measurement ranges Nm : 1, 2, 5,10, 20,5 0,100, 200 & 500 Nm

- Nominal maximum speed up to 25.000 rpm ( up to 100.000 rpm depends on size )

Telemetry Systems Sensors Detailed Information

MANNER Sensortelemetrie GmbH, combine various sensors with our sensor telemetry system. This means that MANNER select the suitable sensor for the variable to be measured together with the customer. Either this is done as a side order or as supply by us.

MANNER’s multifunctional systems can be adapted to almost any sensor. A selection of typical applied sensors is mentioned here as an example. This is not a complete list of available sensors.

Telemetry Systems Measuring Amplifier Detailed Information

The measuring amplifier processes the raw value of the sensor. Error compensation at the highest level is already carried out here.

Correction polynomials are stored in the measuring amplifier to compensate for a zero drift or temperature drift of the measured variable. Thus, a highly accurate digital measuring signal is available which can then be transmitted without contact.

Telemetry Systems Data Transmission Detailed Information

MANNER Sensortelemetrie GmbH offers the solution of a problem. In order to define the suitable transmission technology for you, we are at your disposal with our know-how and almost 30 years of experience.

The advantages of inductive transmission are complete freedom from maintenance over decades and insensitivity to interference. MANNER has various transmission frequencies which cover shaft diameter ranges from 10 millimeters to 5 meters. Inductive systems are characterized by:

Telemetry Systems Evaluation Unit Detailed Information

MANNER Sensortelemetrie GmbH offers various forms of a data evaluation unit. From compact designs with integrated stator antenna and compact tube housings up to 19-inch plug-in units for test bench applications.

Depending on customer requirements, a wide variety of output signals can be realized. To name a few:

Telemetry Systems Data Collection and Data Analysis Detailed Information

The data recorded by the evaluation unit can be transferred to a PC. There the MANNER data recording software can be used to view the data, record them and remotely configure the measuring chain.

COMPRESSION TYPE LOAD CELLS Compression Load Cell CL (CL-Ex) Detailed Information

COMPRESSION TYPE LOAD CELLS Compression Load Cell DLC (DLC-Ex) Detailed Information

COMPRESSION TYPE LOAD CELLS Compression Load Cell CM125 (CM125-Ex) Detailed Information

COMPRESSION TYPE LOAD CELLS Compression Load Cell CM150 (CM150-Ex) Detailed Information

COMPRESSION TYPE LOAD CELLS Compression Load Cell DMC125 (DMC125-Ex) Detailed Information

COMPRESSION TYPE LOAD CELLS Compression Load Cell DMC150 (DMC150-Ex) Detailed Information

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COMPRESSION TYPE LOAD CELLS Compression Load Cell CH500 (CH500-Ex) Detailed Information

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SINGLE POINT LOAD CELLS Single Point Load Cell SPSXL (SPSXL-Ex) Detailed Information

The robust digital single point load cell type SPSXL in stainless steel is hermetically sealed to IP69K. The main applications are graders, checkweighers, filling and dosing equipment, belt scales, platform scales, bench scales etc. ATEX (Ex) and IECEx approved versions are available.

SINGLE POINT LOAD CELLS Single Point Load Cell XBL (XBL-Ex) Detailed Information

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TENSION,WEB TENSION LOAD CELLS Web Tension Load Cell TL 101B Detailed Information

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